开料：前模料、后模模料、镶件料、行位料、斜顶料;
Before cutting, die material, die mould, insert material, after a, inclined top material;

 
开框：前模模框、后模模框;
Open box: before the mould frame, after the mould frame;

 
开粗：前模模腔开粗、后模模腔开粗、分模线开粗;
: before the mould cavity open coarse, coarse mold cavity open after coarse, parting line thick;

 
铜公：前模铜公、后模铜公、分模线清角铜公;
Copper male: front mould copper, copper mold, parting line after the qing Angle copper male;

 
线切割：镶件分模线、铜公、斜顶枕位;
Line: insert parting line, copper public and inclined top pillow;

 
电脑锣：精锣分模线、精锣后模模芯;
Computer gongs: jing gong after parting line, jing gong die mold core;

 
电火花：前模粗、铜公、公模线清角、后模骨位、 枕位;
Before edm: copper mould coarse, male, the male line Angle, after the mould rib, pillow;

 
钻孔、针孔、顶针;
Drilling, pinhole, thimble;

 
行位、行位压极;
Row, row a pressure;

 
斜顶
Inclined top

 
复顶针、配顶针;
After the thimble, thimble;

 
其它：①唧咀、码模坑、垃圾钉(限位钉);②飞模;③水口、撑头、弹簧、运水;
Other: 1) die hole pumping tsui, yards, rubbish nail nail (limit); (2) flying mode; (3) nozzle, hold the head, spring, water;

 
省模、抛光、前模、后模骨位;
Province mold, polishing, top mold, mold after bone;

 
细水结构、拉杆螺丝拉钩、弹簧
Fine structure, screw rod retractor, spring water

 
淬火、行位表面氮化;
Do a surface nitriding quenching,;

 
修模刻字。
Repair the mold lettering.

 
模具设计知识
Mold design knowledge

 
一、设计依据
First, design basis

 
尺寸精度与其相关尺寸的正确性。
The correctness of the dimensional precision and its relevant sizes.

 
根据塑胶制品的整个产品上的具体要和功能来确定其外面质量和具体尺寸属于哪一种：
According to the concrete on the plastic products of the entire product and function to determine its quality and specific size outside which belong to:

 
外观质量要求较高，尺寸精度要求较低的塑胶制品，如玩具;
Appearance quality request is higher, low dimension accuracy requirement of plastic products, such as the toy;

 
功能性塑胶制品，尺寸要求严格;
Strict functional plastic products, size;

 
外观与尺寸都要求很严的塑胶制品，如照相机。
Is strict appearance and size of plastic products, such as the camera.

 
脱模斜度是否合理。
Draft is reasonable.

 
脱模斜度直接关系到塑胶制品的脱模和质量，即关系到注射过程中，注射是否能顺利进行：
Draft is directly related to plastic mold release and quality, which is related to the injection process, injection can smoothly:

 
脱模斜度有足够;
Draft has enough;

 
斜度要与塑胶制品在成型的分模或分模面相适应;是否会影响外观和壁厚尺寸的精度;
Slope with plastic molding die or die faces to adapt; Whether can affect the appearance size and wall thickness accuracy;

 
是否会影响塑胶制品某部位的强度。
Will affect the strength of a portion of the plastic products.

 
二、设计程序
Second, the design process

 
对塑料制品图及实体(实样)的分析和消化：
For plastic figure and entities (samples) analysis and digest:

 
A、制品的几何形状; B、尺寸、公差及设计基准;
A, products geometry; B, dimensions, tolerances and design basis;

 
C、技术要求; D、塑料名称、牌号 E、表面要求
C, technical requirements; D, plastic name, brand E, surface requirement

 
型腔数量和型腔排列：
Cavity number and cavity arrangement:

 
A、制品重量与注射机的注射量; B、制品的投影面积与注射机的锁模力;
A, products weight and the amount of injection injection machine; B, products of the projection area and the clamping force of injection machine;

 
C、模具外形尺寸与注射机安装模具的有效面积，(或注射机拉杆内间距)
C, mold dimension and injection machine mould effective area, installation (or injection machine bar spacing)

 
D、制品精度、颜色; E、制品有无侧轴芯及其处理方法;
D, products, color accuracy; E, products with or without lateral axis core and its processing method;

 
F、 制品的生产批量; G、经济效益(每模的生产值)
F, products of the production batch; G and economic benefit of each mode of production)

 
型腔数量确定之后，便进行型腔的排列，即型腔位置的布置，型腔的排列涉及模具尺寸，浇注系统的设计、浇注系统的平衡、抽芯(滑块)机构的设计、镶件及型芯的设计、热交换系统的设计，以上这些问题又与分型面及浇口位置的选择有关，所以具体设计过程中，要进行必要的调整，以达到比较完美的设计。
Cavity number was determined, and then to the arrangement of cavity, the cavity position arrangement, cavity arrangement involves the mould size, the design of gating system, the balance of gating system, the design of the core-pulling slider) institutions, insert, and the design of the core, the design of the heat exchange system, these problems and parting surface and the selection of gate location, so in the process of the specific design, to make the necessary adjustments, in order to achieve more perfect design.

 
三、分型面的确定
Third, the determination of parting surface

 
不影响外观;
Does not affect the appearance;

 
有利于保证产品精度、模具加工，特别是型腔的加工;
To ensure accuracy of product, mold processing, especially for mold processing;

 
有利于浇注系统、排气系统、冷却系统的设计;
Is advantageous to the gating system, exhaust system and cooling system design;

 
有利于开模(分模、脱模)确保在开模时，使制品留于动模一侧;
Is advantageous to the mould (die, demoulding) to ensure that in the mould, make the products in dynamic model on one side;

 
便于金属嵌块的安排。
To facilitate the arrangement of the metal insert.

 
四、浇注系统的设计
Fourth, the design of gating system

 
浇注系统设计包括主流道的选择、分流道截面形状及尺寸的确定、浇口的位置的选择、浇口形式及浇口截面尺寸的确定，当利用点浇口时，为了确保分流道的脱落还应注意脱浇口装置的设计、脱浇装置九章浇口机构。
Gating system design including the selection of the mainstream way, the determination of distributary channel cross-section shape and size, the choice of the location of the gate, runner and gate section size, when the use of point gate, to make sure that the shunt way off should also pay attention to the design of the gate device, take off the water the chapter nine gate devices.

 
在设计浇注系统时，首先是选择浇口的位置。浇口位置选择直接关系到产品成型质量及注射过程的顺利进行，浇口位置的选择应遵循以下原则：
In the design of gating system, the first is to choose the location of the gate. Gate location choice is directly related to product quality and injection molding process smoothly, the choice of gate location should follow the following principles:

 
①浇口位置应尽量选择在分型面上，以便于模具加工及使用时浇口的清理;
1) gate location should choose as far as possible in the parting surface, so that the mold processing and gate when using cleaning;

 
②浇口位置距型腔各个部位的距离应尽量一致，并使具流程为最短;
(2) the distance of each place gate location from the cavity should be consistent as far as possible, and make the process as the shortest;

 
③浇口的位置应保证塑料流入型腔时，对型腔中宽畅，厚壁部位，以便于塑料顺利流入;
(3) the position of the gate shall ensure that the plastic flow into the cavity, the cavity in the spacious, thick wall parts, so that the plastic flow smoothly;

 
④浇口位置应开设在塑件截面最厚处;
(4) gate location should be opened in the plastic section the thickest place;

 
⑤避免塑料在流下型腔时直冲型腔壁、型芯或嵌件，使塑料能尽快流入到型腔各部位，并避免型芯或嵌件变形;
5. Avoid plastic in the shed in the straight at cavity wall cavity, core, or insert each position can make the plastic into the cavity as soon as possible, and to avoid deformation of the core or insert;

 
⑥尽量避免使制品产生熔接痕，或使其熔接痕产生在制品不重要部位;
6. Try to avoid making products produce weld mark, or make the weld mark in the products is not important part;

 
⑦浇口位置及其塑料流入方向，应使塑料在流入型腔时，能沿着型腔平行的方向均匀地流入，并有利于型腔内气体的排出;
All landowners gate location and its plastic flow direction, should make when plastic flow into the cavity, can evenly into the cavity of the parallel direction, and is conducive to the discharge of gas inside the cavity;

 
⑧浇口应设置在制品上最易清除的部位，同时尽可能不影响产品外观。
Today gate should be set at the site of the products on the most easily remove, at the same time does not affect the product appearance as much as possible.